Testing Technology Service Ltd.Supporting international sourcing teams

TTS / SERVICE GUIDE

China Supplier Audit & Factory Capability Assessment

Look beyond a supplier profile to the people, equipment and processes behind it.

  • Capacity
  • Quality system
  • Company records
Request a quote
Material storage and warehouse organisation
Material storage and warehouse organisationReport photo ↗

01 / WHEN TO USE IT

Can this supplier deliver?

  • You are qualifying a new factory or supplier.
  • A planned order may exceed the supplier’s apparent capacity.
  • You need evidence behind quality-system or manufacturing claims.
Understand the service in detail

A supplier presentation shows what a company says it can do. A factory and supplier capability audit examines the operations, people, equipment and records supporting that claim. TTS reviews the areas agreed for your sourcing decision and compares documented information with observations during the visit. It can support supplier shortlisting, first-order planning or review of an existing supplier after capacity or quality concerns. Findings identify capabilities and gaps at the time of the assessment.

THE SERVICE AT A GLANCEEVIDENCE → FINDING
  1. 01Site identity
  2. 02Observed production
  3. 03Quality records
  4. 04Capacity evidence

A scope guide; the actual methods and criteria are agreed for the project.

02 / A CLOSER LOOK

Verify the system behind the factory’s claims.

Open a checkpoint to see the evidence recorded and how it informs your decision.

Press equipment along the production route
Press equipment along the production routeReport photo ↗
01

Identity and scope

Match the contracting supplier, factory address, observed processes and product range. Identify relevant outsourced operations.

What this means for you

A trading company profile or a certificate for another site does not establish the capability of the visited factory.

02

Capacity and bottlenecks

Compare machinery, shifts, staffing, relevant production records and current workload with the proposed order.

What this means for you

Nameplate capacity differs from capacity available for your product. Examine the slowest operation and any dependency on subcontractors.

03

Quality control in practice

Follow incoming quality control (IQC), in-process quality control (IPQC) and final quality control (FQC), including measuring equipment and calibration records.

What this means for you

Check whether records identify the actual material, product, limit and action taken when a result is outside specification.

04

Traceability and CAPA

Trace selected material or order references through production and review a nonconformity and corrective-action record.

What this means for you

A corrective and preventive action (CAPA) should address the cause and include evidence that the action works, rather than merely closing a form.

ILLUSTRATIVE EXAMPLE

A production line exists; is its capacity usable?

  1. !

    The situation

    A supplier outsources a critical coating process.

  2. ◎

    What to record

    Identify the subcontracted operation and its quality controls.

  3. ↗

    The next decision

    Review the evidence before relying on the claimed capability.

Read the full scenario

Illustrative example: a supplier shows several assembly lines, but a critical coating process is outsourced and no current subcontractor records are available. The report should identify that dependency and the missing evidence. Before placing the order, the buyer can request the subcontracting arrangement, capacity evidence and process controls, or scope an additional assessment of the relevant operation.

03 / STANDARDS & REQUIREMENTS

The rule.
The scope.
The evidence.

Applicability and editions are confirmed for your product, market and project date.

ISO 9001 / quality management system

Useful context for reviewing quality controls and records. A sourcing audit does not issue or renew an ISO 9001 certificate.

Official source & scope
ISO 19011 / audit guidance

Provides an audit framework covering evidence, audit planning and competence. Agree the assessment scope and reporting criteria for this visit.

Official source & scope

04 / THE WORKING PROCESS

From your brief
to your next step.

01Prepare the brief

Define the sourcing decision, product category, audit checklist and documents requested in advance.

02Start the work

Hold an opening discussion and confirm the site, operations and records available for review.

03Examine & record

Walk relevant production areas, speak with responsible staff and cross-check selected records against observations.

04Review & follow up

Summarise strengths and gaps, document evidence and discuss the points requiring follow-up.

TTSDELIVERABLE CONTENTS
Factory & supplier capability
01Order identity & agreed scope
02Criteria & recorded findings
03Supporting evidence
04Limitations & open points

Content guide; the agreed service determines the final deliverable.

05 / YOUR DELIVERABLE

A basis for
your next decision.

A capability assessment with strengths, gaps and supporting evidence.

How to use the result

Use the assessment to compare suppliers, define conditions before placing an order and prioritise improvements. An audit does not guarantee future product quality; connect important findings with an agreed action plan and subsequent product inspections.

Report examplesOpen a published TTS sample report (PDF) ↗

06 / Discuss your project

What to send for a quotation

  • Supplier identity, exact factory address and the products you plan to source.
  • Expected order size, schedule and any important process requirements.
  • Your audit checklist, previous findings or specific claims to verify.
Request a quote

Practical questions

Is an ISO 9001 certificate enough to approve a supplier?

It is one piece of evidence. Verify the certificate scope and site, then assess the product-specific capacity, processes and records relevant to your order.

Can an audit verify whether the supplier is a manufacturer or a trader?

The visit can compare legal and commercial information with observed operations. Record exactly which manufacturing activities are carried out at the visited site and which are performed elsewhere.

Can the audit follow our own supplier checklist?

Yes. Share it before quotation so TTS can review the evidence required, site access and time needed.